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Production Engineering

PE
Production Engineering

Module description

Technical data management is critical in cable manufacturing. Each product has dozens of parameters that affect not only production but also logistics, cost calculations, and accounting. The Production Engineering module provides a single place to manage all this information.

Material masters record technical parameters, logistics data, and accounting settings for all material types — finished products, semi-finished goods, raw materials, packaging, and spare parts.

Bills of materials (BOM) define product structures including alternative materials and formulas for calculating component quantities.

Production routings describe the manufacturing process step by step. The system supports alternative workstations for flexible planning and automatically recalculates production time when the workstation changes.

Material master
Material master
Detailed technical product card with complete parameters and specifications

Key features

Material masters

Central repository of technical, logistics, and accounting data for all material types.

Multi-level bills of materials

Product structure definition with an unlimited number of levels.

Alternative materials

Component substitution without changing the bill of materials.

Calculation formulas

Automatic calculation of parameters and quantities based on defined rules.

Production routings

Multi-operation routings with process and parameter definitions.

Alternative workstations

Flexibility in production planning.

Dynamic setup times

Automatic recalculation based on product and workstation parameters.

Versioning

Tracking changes to bills of materials and routings with complete history.

Change management

Review process for approving changes to technical documentation.

Overviews and operational information

  • Overview of all materials with filtering by type, status, or parameters.
  • BOM structure in both graphical and tabular form.
  • Change history with author identification and reason for modification.
  • Comparison of BOM and routing versions.
  • Overview of where a given material is used (where-used).

Cable manufacturing challenges this module solves

Cable manufacturing works with thousands of product variants that differ in cross-sections, sheath materials, number of cores, and other parameters. Without a specialized system, bills of materials are created in spreadsheets that cannot be versioned or linked to production.

Generic ERP solutions do not support formulas for calculating component quantities dependent on cable length or dynamic setup times. Changes to bills of materials are uncontrolled and there is no visibility into who made a modification and why.

Module advantages

  • Unified management of all technical data in one place.
  • Automatic calculations reduce the risk of data entry errors.
  • Flexible planning thanks to alternative workstations and materials.
  • Complete change history for audit and traceability.

FAQs

How many levels can a bill of materials have?

The number of levels is unlimited. The system supports arbitrarily deep structures typical for cable manufacturing.

How do quantity calculation formulas work?

Formulas allow defining component quantity dependencies on product parameters — for example, length, cross-section, or number of cores. Quantities are calculated automatically.

Can you track where a specific material is used?

Yes. The where-used function displays all bills of materials in which the given material is included.

How does the change approval process work?

Changes to bills of materials and routings go through a review process. Until a change is approved, the previous version remains in effect.

Does the system support multiple units of measurement?

Yes. Each material can have defined conversion units — for example, meters, kilograms, and pieces.

Can data be imported from other systems?

Yes. Material masters, bills of materials, and routings can be imported from external sources using standard interfaces.

How does the system handle product variants?

Variants can be managed using configurable bills of materials or as separate materials with a reference to the base version.